Vanagon starter relay. I spent the dollars to got a Bosch/solenoid new.

Vanagon starter relay If the pump runs, the ignition wiring is good. Hard Start Relay Install Photos. I am adding relays for various things and need to find which fuse is "X" from the ignition switch. Duncan This is 10 years ago, but I like to share with you, I had the same problem. 75 dia tires, Electric power steering, 5-speed AAP w/. Your double relay gets a signal from the starter solenoid (blue/brown wire) to tell it the engine is being cranked. DIYSeattle. '90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, pressure-oiled GT mainshaft, filtered, cooled gearbox OEM Starter Relay for your Volkswagen Vanagon. com Here's a thorough explanation and demonstration of 1. Customers Also Viewed. Take it all apart and clean. I actually tried to start once before this, but it was totally dead. Can we list all the ground locations needed for a 1986-on Vanagon to start, near fuse/relay panel (power windows, 1986; 450-watt radiator fan, 1986-1989; air conditioning, clean all the rest, and add one from the starter bolt to the frame on all my busses. The cold start valve is limited to operating only when the starter #50 circuit is energized The relay is a load reduction relay. Nothing from the starter. I'm not sure if you are familiar with The Sermons of Bob Hoover, but he had a great sermon on relays that actually inspired me to install a hard start relay on my old '72 bus many moons ago. The little red/white wire goes to the double relay where it activates the pump during cranking only. Adding this relay kit to your 1980-1985 Vanagon will allow the maximum voltage available to Continue reading "Vanagon 1980-1985 Headlight Relay Kit" 2. This same signal also supplies power to the CSV and the TTS. Another If your starter often clicks or does nothing at all when you turn the key (particularly if the engine is warm), this relay kit may solve the problem. Installs quick, works well and at a decent price. 911. This Bosch starter, remanufactured by an independent specialist, is stock on certain TDI diesel VW cars (as noted below). Our expert technicians can diagnose and repair your 1987 Volkswagen Vanagon and determine whether Posted: Fri May 03, 2019 3:36 pm Post subject: Vanagon Relay box/ electrical issue: In your year a typical cause of no battery power at the red wire post is a problem at the starter motor wiring. Turn the key everything lights up I hear the fuel pump turn it all the way to start and nothing. Pin 30 on the relay base reads 12. Replaced, improved grounding, and finally removed a Ford style solenoid that has been on the van since I bought it. REAR FUSE BOX, #3. 1990 Vanagon Westfalia 2000 Jetta VR6 (sold) 2016 Golf GTI Auxilary Air regulator as well as the Hot start pulse relay are new. Diesel Fast Start Relay, 171. Hitting it and having it come on leads me to believe this is the problem, but without the hard start relay, I wouldn't jump to that conclusion as a new solenoid won't help. 100K+ customers rate items from this brand highly. com FREE DELIVERY possible on eligible purchases. Installing a hard start relay will remove most of the electrical load from your ignition switch when you are starting the engine. Starter Wiring Help Bmw 2002 And Other 02 Faq. All Vanagon's will benefit from the installation of a hard start relay. ) Replace Blower high speed relay #2 depicted in the above picture to a 70 amp relay. Once the relay is activated by turning the key or turning the headlight switch on, it energizes the electromagnetic coil inside the relay. Lots of cheap replacement won't have this and should not be used! If your van has factory air conditioning you already have a spare relay in the main relay panel. The way the harness is together like it is it looks like it would have to go to either the starter or the fuel pump. Most likely ignition switch. No light. Find VW Vanagon Relays here. Fuel Pump I had to drop by a couple of places before getting to work, and on the second stop the starter died. I have successfully installed many of the Bosch relay kits though. Relay 80 Fuel Pump VW Jetta Genuine VW Audi Relay Jetta Golf Beetle Passat Vanagon MK1 MK2 - 171 937 503. I just did the headlight upgrade and 1 of the wires popped of of somewhere. 50K+ orders for this brand in past 3 months. One is for the cold start valve and new should have been blue. This is the classic cure for the condition that many VW owners have come to know as “hot start The Hard Start Relay is designed specifically for the 1980 - 1991 Vanagon and also fits the 1968 -1979 Bus. Hard start relay kit Use this to take the load away from your ignition switch and wiring. 9l and standard transmission. item 8 Bosch Dual/Fuel Pump Relay 11 Prong Relay Fits Volkswagen Vanagon Type1 Type2 Bosch Dual/Fuel Pump Relay 11 Prong Relay Fits Volkswagen Vanagon Type1 Type2. Toggle navigation. Once the engine starts and stays running, the ECU simultaniously supplies a ground to the fuel pump relay causing it to close; it's a ground switched relay. $349. I have put the Yandina 100 in and ran the wire from my starter to the battery. take the time needed to be sure your relay is well protected from the elements. It looks like they were possibly removed. Changing My 1980 aircooled vanagon (BusDepot 2. Cabby-Info. If the solenoid and starter work, then add the hard start relay first. Drafted this when I was doing the TDI install in my Vanagon. Report. If you want to be happy, practice compassion. I need to replace the starter on my 87 manual van. 4885mm long. Fix those issues caused by old or worn out wiring in your air-cooled VW with this kit. Posts navigation. Does an 88 Vanagon have a starter relay? If so, where is it? Mechanic's Assistant chat. I also tested the resistance reading on the Frequency Valve as Hynes suggests and got a passing 2. I start the van with no water/sensor disconnected. If terminal 86 stays powered after activating the ignition key, you've found the circuit to Order this Bosch hard start relay kit today for your 12 volt Volkswagen. When I turn the key, the starter whirs up, but the solenoid doesn't engage. With fuel delivery problem your starter is cranking but engine not starting. $6. A basic headlight relay from your local auto parts store could be user. Shop 1987 Volkswagen Vanagon Starter Relay. Tried to jump start the car by putting a short across the relay base pins. how relays and solenoids work2. Love and good roads! IN LOVING MEMORY OF ROB CRESS 1968-2012 **ACHTUNG DO NOT USE AA BRAND PRODUCTS OR BUY ANYTHING FROM PACIFIC PARTS INTERNATIONAL IN CALIFORNIA** REPLACES BOSCH WR1 HARD START RELAY WHICH IS NO LONGER AVAILABLE FROM BOSCH. Air Conditioning (A/C) Condenser Fan Motor. Perhaps even redoing starter connections with the VW Vanagon relay set up on offer. Anyone have experience with ASE (Alternator Starter Exchange) You will note (!) that there is another circuit that is energized OUTSIDE of the double relay function, the 86a > 86 terminals are "bussed" and voltage goes down to the cold start valve quite independently of anything going on inside the double relay. Mark The hard start relay can be helpful but if it's a ground problem you won't make any difference by beefing up the positive side of 2022 12:12 am Post subject: Re: 1981 vanagon hot start problems: I hate to bring this thread back from the grave, but I just bought an ‘82 aircooled vanagon and as I was driving it home from buying You will note (!) that there is another circuit that is energized OUTSIDE of the double relay function, the 86a > 86 terminals are "bussed" and voltage goes down to the cold start valve quite independently of anything going on inside the double relay. 9 Vanagon Westy and have been trying to fix a serious hot start issue that had stopped the previous owner from You may want to contact "thatvwbusguy" who sells a hot start relay to solve this issue. Measuring voltage at 87 of that relay is kind of moot at that point. Remove relays, then test with meter. Read more. Won’t work on Starter Relay; Fog Light Relay; Pulse Wiper Relay; Dimmer Relay; Rear Window Defroster Relay; Oxygen Sensor Relay; Exterior Light Bulb Check Relay; Horn Relay; X-Contact Including thousands of VW Bus, Camper, Vanagon, and My Syncro friend let me try the relay from his van in mine. When I turn the key I only get a click from the dash area. sometimes 1980-1985 Headlight Relay Installation Troubleshooting The photo above shows the back side of the 1980-1985 Vanagon fuse block. Customer: Does an 88 Vanagon have a starter relay? If so, where is it? Answered by Mike Senary in 21 mins 13 years ago. The current for the solenoid passes through the relay. Your 1988-1989 Vanagon is now wired much like the other Digifant vans and if you happen to have a relay failure out on the road, you can pop into any auto parts store and pick up a If your engine doesn't crank, one possible cause could be your starter relay. The cold start valve is limited to operating only when the starter #50 circuit is energized We’ve knocked off the fuel pump ground a couple times at least — and your description matches that perfectly. Ken, great information. com The circuit coming off the Interlock Relay that goes to T6/3 is 8/87. They can get stuck and 'flood' your plenum. The wires on the WR1 or any other normal VW hard start relay should be at least 20"-24". FLAT RATE SHIPPING on most Standard Motor Products S-654 orders. For All good advice from jirft, but I would add a starter relay. A starter relay is a Today we're going over the steps on how to locate, remove and test the starter relay. Key turned to RUN (dash lights on) you should see 12 Volts at 85 pin at each relay socket. Originally the relay was a 40 amp and it was superceded with a 50 amp. Tom S Bronco Starter Wiring Question Classicbroncos Com Forum. it is silver and has a grey w/black striped wire going in to it. Sedan/Wagon, anti theft system. You're shopping at Change Hot start relay will not do you any good with a Vanagon; wiring is different from the older VW's where the starter current had to run from the battery to the ignition switch, then to the starter. I think the ignition switch connection goes there. I installed a relay and new trigger wire back to the starter while replacing the ignition When this occurs, the starter relay will be stuck in the on position and damage will occur to the starter, circuit, relay, and the transmission flywheel if it is not addressed immediately. Cleaned the relay ground, had wife turn key to start and no coil power to relay. Stacy _____ 1987 Syncro Westfalia Triple knob (bastard) The engine compartment relays get POWER from one of the red wires that attach to the alternator stud. 0L ABA conversion Formerly -> Steward of a 73 Super Beetle (Beater) and 67 Beetle 1300 (Little Max) both names by POs Quote: Git 'r DONE! My rebuilt bosch stock starter was unreliable even with a new known good quality brand ignition switch, new ground strap and addition one directly to starter, new battery to starter lead and a quality aftermarket starter relay. Grounder the 85 to ground. Ha! Good one. Check your connections at the starter, sand and make sure connections are not corroded. Your best bet is lo trace the wiring starting at the starter. Probly dead battery. Relay for accessory Power. Enhance your sometimes “stubborn” Starter by “shortening” the current flow from the Ignition/Starter Switch from the Battery to the Starter Solenoid with this Hard Start Relay Kit. It also sounds like your solenoid wire terminal is suspect. why we use hard-start relays3. But after a few years, the wires corrode and start losing contact . 9 TD, HE200 Holset, WAIC, 27. Any suggestions? I am thinking about installing a starter/relay but it doesn't make any sense. I took the covers off the steering column. also sometimes it will just die out after its been running a long time The adaptor mates with this starter to provide an easy installation to the waterboxer manual-trans bell housing. If the engine suddenly will not fire up give the box a sharp whack and try again. 1986 Volkswagen Vanagon DIY troubleshoot of VW Vanagon slow crank or not cranking at all. Fuel Pump. Commonly someone changes the starter or does a clutch job and misses hooking up one of the wires on the starter. The ignition switches are notorious for not being able to feed the long wire heavy current the starter solenoid needs. Our expert technicians can diagnose and repair your 1987 Volkswagen Vanagon and determine whether you need a replacement starter relay. com I moved on to replace the starter/solenoid. The most common mistake when installing relays in an early van is connecting the relays to the wrong side of the item 5 Bosch Fuel Injection Cold Start Relay for BMW E12 VW Beetle Volvo 142 Bosch Fuel Injection Cold Start Relay for BMW E12 VW Beetle Volvo 142. 63 View Details. I have an 85 Vanagon, stock engine, it would start, then not start, had a bad alternator draining the battery, replaced that, and the coil, because it looked corroded. Logged 82 vanagon 1. Once again, the starter relay thing comes up citing up to 30A though the ignition switch Forum Index-> Vanagon: All times are Mountain Standard Time/Pacific Daylight Savings Time: Page 1 of 1 : Jump to: You cannot post new topics in this forum You cannot reply to topics in Symptoms Of Starting Relay Failure And How To Test. Note ground wire attachment point on the mounting screw for the relay. Bimmerforums The Ultimate Bmw Forum. Use this to take the load away from your ignition switch and wiring. Starter Relay - Repair or Replace If Repair, Technicians - OEM Volkswagen Part # 431951253G (431-951-253-G) VW Parts and Accessories Online Store. The only way I can start my van is by bump starting it. It ran great, but had pretty After dropping the new distributor in the engine does not start. Then once the engine begins spinning and drawing air, the contacts in the AFM close and continue to supply trigger power to the double relay keeping the fuel pump circuit energized so long as the engine continues to draw in air through the AFM. So, with long enough test wire, you can test from the starter back to that pin recptical at the Relay. $21. We're not sure why this is different than the American version that uses part numbers 251 711 501A and Vanagon won’t start either. You need the round White connector complete with the coolant level wire. ***Update comment on install f Start by testing wires at the relay, both with the relay removed and installed. If terminal 86 is energized at any time except when operating the starter, you've found the circuit to track. _____ All your Buses are belong to us. Shop 1986 Volkswagen Vanagon Starter Relay. 32 i see that the red cable should go to 30 on the relay and it does but the red cable Classified ads, photos, shows, links, forums, and technical information for the Volkswagen automobile The original hard start relay is the Bosch WR1. Starter Relay - Repair or Replace If your Repair, Technicians - OEM Volkswagen Part # 431951253G (431-951-253-G) VW Parts and Accessories Online Store. . Back to top: DuncanS Samba Member Joined: October 17, 2013 Posts: 4492 Location: New Hampshire : Your hard start relay in the starter trigger circuit needs less current to pull in so it gets powered through the fridge relay. This hard start relay is an upgraded version of the classic Bosch WR-1. Could be the pump is bad, or the relay is. Check the big metal fuse on the engine bulk head wall. The 70 amp relays are easy to find, (same as what is used for the Radiator fan high speed circuit) and given the measurements I took, a reasonable action. Not sure when using just a test light if he would see a flicker on the ground (ECU) side of the injectors or not. In most vans once the coolant level relay/control_unit goes into warning mode you MUST power it off and back on to clear the flashing mode of the relay. The "hot start" relay is a fantastic idea too. Currently -> Frida: 87 Tizian Red (mostly) Vanagon GL Westfalia w/ 2. Buy Bosch WR1 Starter Relay: Starter - Amazon. Check out the install. Ryno ↳ Vanagon Parts. SEDAN, position 433 & 507. 1987 Volkswagen Vanagon battery in a 1984 Vanagon. There's no difference that I can see the relay I'm having some trouble starting my 1980 Federal Vanagon, which had its engine rebuilt in January. First Vanagon and trying to learn. Do you want to know the quickest and easiest way to get your Vanagon back on the road. Relay 109 and associated Circuits (Based on 2002 Jetta TDI) Located at Position 12 in the upper relay panel The fuel shut-off (start-stop solenoid) get's full voltage Please remove the relays and verify the following (no pictures necessary) Relay I #30 = Battery powerBridge terminals #30 and #87 = the fuel pump should run. _____ 1985 Vanagon Westfalia (Subaru EJ25 w/ Peloquin) 1986 Vanagon GL (2. Can jump the starter to check fuel pump (yes - chocked, neutral, Cleaned strap from tranny to frame and greased etc. Features: Allows use of a readily available Bosch high torque starter in your Vanagon Recommended for both stock WBX motors and Subaru engine conversions Higher $99. Back to top: Jake de Villiers Samba Member Joined: October 24, 2007 Posts: 5911 Location: Tsawwassen, BC : Or the key in ignition-door open warning buzzer (which is the same relay)? _____ ~Kamz 1986 Cabriolet: www. 1987 Vanagon GL Westfalia Camper, Bostig & Rebuilt, sold Your explanation is basically correct, except that on a aircooled Vanagon there is no separate resister pack unless I am mistaken, the injectors getting their power directly from the double relay. Top. Starter Relay. 60. Are you sure they sent you the right part? If you can post a photo of your relay I can confirm what you have and help you through the rest of the install. Forum Index-> Vanagon: All times are Mountain Standard Time/Pacific Daylight Savings Time Page: 1, 2 Next: Page 1 of 2 : Fuse/Relay SymbolFuse/Relay Map1Open Position2Radiator Fan Relay3Upshild Indicator Control Relay Unit4Open Position5Load Reduction Relay (X-Relay)6Rear Window Wiper Relay7Horn Relay8Clip (Bridge Betwen Terminals 36 and 38)9Wiper/Washer Relay10Relay for Main Fuel Pump and Transfer Pump11Emergency Flasher Relay12Seat Belt Warning Relay13Idle Speed Can anyone tell me where the radiator fan relay is located in the 84 Vanagon? My temperature sensor seems to be working (5v) I'm having another issue with my oil pressure light and idle surging but I'll start new topics for those. _____ Jay Brown '85 Zetec Westfalia Shop 1985 Volkswagen Vanagon Relay. It allows a direct feed from your battery to starter, instead of routing the battery's feed all the way to SHC 2WD Hard Start Relay Kit with fuse. As to where it is, that was up to the previous owner as to where they wanted to put it. Many starter motor failures are down I only have one relay on my relay rail. Almost gone Vanagon-specific retailers make sure you get the right part for your van, produce custom-made parts, Hot Start Relay: If your van is having a hard time starting, it might help to install this inexpensive part. Over time, the current traveling thru the ignition switch to the starter solenoid can cause excessive heat Hard Start Relay Kit 12V: Beetle (1967-1979), T2 Bus (1968-1979), Vanagon (1980-1991) SKU. Fits Routan Starter. Aloha ! Ok Vanagon sleuths my 84 Vanagon 1. This is preferred to switching it to "ignition on" to control the relay. 99. Check your cold start valve or unplug it and see if it starts. We have Glow plug Relays, Close Contact Relays, Intake Manifold Heater Relays, Interior Light Delay Relays, Headlight Relays, Relays for Intermittent Browse Starter Relay for your Volkswagen Vanagon . 6 So I am pretty sure of the wiring but am having a hard time locating it in the bentley. Then it falls out, and the AFM Vanagon Auxiliary Battery Installation Rear Seat Mounting Location using Blue Sea Systems ACR 7610 and Blue Sea Systems Fuse Block Placing the auxiliary battery (or batteries) in the space below the rear seat is an ideal location in terms of secure Are you having trouble seeing when you drive your Vanagon at night? This simple kit is the most important step to getting the light you need on the road in front of you for safe night-time travel in your Van. Periodic Vehicle Starting Issues. i wired it up and made it work but the closer i look im seeing more issues in the relay box probably from a previous owner. I had a spare big starter relay which I swapped. I have to admit that the starter had been acting up on occasion for the last 6 months or so. When the key is turned to start, the starter motor energizes and engages the flywheel; the Cold Start Valve (CSV) is powered along with two other pins on the ECU and the power relay energizes. I spent the dollars to got a Bosch/solenoid new. 00 Select options This product has multiple variants. Watch this video!We have distributors, sensors, rebuilt ECUs, etc. 3. If you don't feel confident enough to design and build your own, for a few bucks more there are plenty of kits available. C. It shuts down the power when you use the starter. Bmw E39 Remote Starter Wiring Confusion. Once the new one came I put it in without any issues, put the airbox back on and was ready to fire up the van to go for a drive. Please disconnect the battery when you clean stuff. Genuine Volkswagen Part - 4H0951253A (4H0-951-253-A Relay plates, and fuses by application. The starter relay only helps if you turn the key and the starter doesn't crank. If the new relay has a plastic case, then it would require an external ground. The intermitent non start went on for two days, then the van quit starting at all. I only have a single relay at the fuse panel. Starter Relay # 185 99-05 VW Jetta Golf GTI MK4 Beetle Passat B5 - 3B0 911 251. Accessory Power. Boxster. May still have an issue with the integration of the relay and reduction starter, but I can always take the relay out and use the hidden jumper as the need arises. This picture shows the wiring associated with the starter. 2x Horn Relay # 204 VW the hot start relays, IMO, are just another point for failure. Trending. In an effort to solve this problem for good, he was up for experimentation. 1990 VW Vanagon tin top weekender Carat 1998 Mercedes S420 "Why is there never time to do it right the first time, I like the idea of the hard start relay and really respect Jay Brown's products. The original 5-pin relay was removed, two wires in the relay socket were swapped, a new 4-pin relay (duplicate to the fuel pump relay) installed, and the black/white wire capped. The swap got me a starter that was more reliable, starts the engine quicker and it was cheaper in my case. SKU: KT-004107. The other circuits coming off the Interlock Relay are: 4/86 - ground, 2/30 power to the relay, and 6/85 from the ignition switch (50b, hot when in start position). Voltage Regulator. The options may be chosen on the product page Add to Wishlist. I ’ll start off with the jumper and then slowly move over to the hot start relay. If the original relay had a metal case, it may have grounded through the case. A relay has 4 or 5 terminals. European Vanagon diesel cold start cable. 221,000 miles and it ran great. hard start in hot weather "Hot start" problem with a twist :wink: The above topics have been added along with this one. When you install the hard start relay, replace that I've seen Ford starter relays be just as bad and tempermental as the starter solenoid itself. Vehicle hasn't moved, as I'm waiting to do some I'm interested in the relay even if I replace the switch. 9 WBX. Everyone should carry at least two new (and tested) relays. why we use hard-start relays 3. It's a 43. The relay powers the fuel pump and the Aux Air Regulator (AAR) while the engine is No ground no work. AC9112917 . 9 wasserboxer has developed a start when it wants to problem. _____ '85 The original hard start relay is the Bosch WR1. 75 dia tires, I’d like to be able to be in the rear when I energize the glow plugs to listen for that relay and prove the glow plugs are working/not working. And the switch is far away from battery and back to the starter at the back, so the big relay (solenoid) will not kick when the battery is slightly low. 95. 9 wbx www. Helpful. Turn key to start, and no cranking or anything. They are called hard start relays. There's no way I'd ever use one. $13. In a stock van with no hard start relay, there is still - as with every car's starter - a solenoid slapped on the side of the starter, which acts as a "relay" in that it closes the circuit with the heavy wire from the battery to the starting motor itself. VANAGON HEADLIGHT RELAYS If you want others to be happy, practice compassion. Nothing. Low Relay. Mark: Back to top: Buy 1990-1991 Volkswagen Vanagon Starter Cut-Off Relay Connector Standard Motor Products for a low price of $13. If that doesn't work, given all the other thing you have done, then the solenoid is at fault. Thoughts about the coil might fit, though we’ve only lost one or two in over 100,000 miles. Fog Light. Adding the hot start relay works like this, the ignition switch triggers the relay. Order from the top stockists of VW Van Spares, Volkswagen Parts, Volkswagen Exhaust parts, Volkswagen I’ve read that it should be hooked up to the starter as follows: 86a- white/black or red/white wire from double relay to pin 50 on starter 86c- black wire from double relay to pin 15 THERE IS NO PIN 15 ON THE STARTER THOUGH. Added a hard start relay which doesn't seem to make any difference when used or bypassed. Our expert technicians can diagnose and repair your 1989 Volkswagen Vanagon and determine whether Shop Volkswagen Vanagon Starter Relay. I unplugged the ECU and plugged it back in and it worked the 1st and 2nd time but not again. 4-pin relay like the 1986-1987 and 1990-1991 Vanagons utilize. kmead Old enough to know better. It is located with a few other relays in a black plastic box in the engine compartment front left. Nov 8, 2021 #20 If using a non water tight relay inside the spare tire well I have recently purchased a 1985 1. Relay II #30 = Battery power#86 = Battery power w/key on or in crank#85 = This is done by the wire running from the extra spade on the starter solenoid to the double relay. Fits Beetle, Beetle Convertible, Golf, GTI, Jetta, Jetta GLI, Jetta Wagon Convertible, starter. 00 – $ 48. Top Brand: Standard Motor Products . Key on to start position, voltage 0. Purchased at GoWesty, I'm loving this new starter. Engine Cooling Fan Motor. Our expert technicians can diagnose and repair your Volkswagen Vanagon and determine whether you need a replacement starter relay. Hard Start Relay Kit 12V: Beetle (1967-1979), T2 Bus AC9112917 . I took my heater vent out and I can see more clearly. Nothing, no click, no movement. Do you think this is just an ECU problem or can it be something I have nearly been "ended" by Vanagon challenges. On a Vanagon it's a bit more difficult to locate it. Terminal #87 is the output to the object being operated (headlights, starter etc). The starter went out so I ordered a new one. Its a well made unit, that I installed in my VW Vanagon. Hard Start Relay mounted. there is any Vanagon Headlight Relays. After installing this relay, your ignition switch will only be used to trigger the This starter relay won't address a fuel delivery problem. Add to Cart The item has been added. if that doesn't work, then bypass the ignition switch. By installing this, your ignition switch will control a relay Position 433 & 507. A few minutes later and I was ready to try again. After checking and cleaning the starter connections, and ground, ect. You're shopping at Change Dealer. Sounds like either the starter is old and needs attention, and/or the wiring is corroded. 97 out of 5 $ 36. Location, Horn, Fog - OEM Volkswagen Part # 4H0951253A (4H0-951-253-A Powertrain Control Module Relay. I put the new starter in and wired it up. Nothing happens! I start the van with the relay in. so it seems i might have put a band aid on a bullet hole when fixing the original problem with the van that was a bad fuel pump. but can be fit to most Buses and Vanagons if you purchase one of the simple mounting adapters linked below. The fuel pump relay should still be open. Not so with the Vanagon. looking at bentleys on page 24. ECU, fuel pump relay socket ground connections I drove an 88 vanagon for 16 years. My original was going bad and draining the battery. Which relay 85 do you see ground at? If the relay is installed, ground may be coming through the coil of the relay. Reviews & Ratings. If the pump runs, the wiring to and from the pump is fine. Thesamba Com Vanagon View Topic Starter Wiring Diagram. Light blinks for three seconds, and then stops. Testing the starter is simple and straight forward. The relay is a load reduction relay. To Chassis/VIN 9M-5-149 999. Your problem sounds like a bad ground or broken power wire. Powertrain Control Module Relay. I'm electronically challenged so what would I get and how would I hook it in? thanks. After a quick review I realized I had hooked up the starter wires improperly. comHere's a thorough explanation and demonstration of 1. 2 years old it intermittently would not start. I disconnect the sensor. There is a Resetable circuit breaker as well as a fuse in the system. Also could be a hot start relay installed next to the starter motor. Emergency light warning relay supplement: 1966-67 : From National Automotive Service : 1967 : 68-69 starter highlight: 1968-70 : Merged version VIN # 2x8098286 through 1970 Fresh-air defogger Vanagon Diesel (PDF) A/C I took my starter motor out and tested off the engine, just to make sure. Mike Salvador 82 X 1/9 with carb. 078 5th Oversize spare carrier - stock location (no longer for sale Power to the starter is only a few feet at most. hard start in hot weather VW Vanagon Flasher Relays, Headlamp Relays, Fuel Pump Relays in stock & delivered worldwide. VW changed to this relay behavior during the 85 model year. on ignition starter relay. Starter Relay - Repair or Replace If your engine doesn't crank, one possible cause could be your starter relay. I have a westfalia but I doubt that they moved the relays. Light blinks for three seconds and stops. Relay location 5 should have a type 53 relay in it. Choose Options. The common fix back in the day seems to have been pulling out the relay and wrapping wire around the two big terminals then plugging it back in. In this photo you can see that I've got a hot start relay installed and the blue arrow points to one of the relay's wires. 4. 7 ohms. VW owner 2006 vw If the solenoid and starter work, then add the hard start relay first. Add to Wishlist. Normally the black/red wire which is connected to the blue wire of the relay connects to terminal 50 where I have the black wire from the relay. Nothing on 87 center but test light shows power. Using that picture made it an easy fix. Vanagon Nut Samba Member Joined: February 08, 2008 Posts: 10461 Location: Sunshine Coast B. Since it is designed specifically for the Vanagon, it includes the proper The hard start relay harness connects to the starter at terminal #30 (the big post that is connected to the battery). This is 1985 model but is good for 1980 - 1991. Holidays are meant to save! From 12/13/2024 through 12/25/2024, enjoy 20% off VW Genuine Parts & Accessories as well as free shipping up to $75 on orders over $99. Back to top: BC Westie Samba Member Joined: September 05, 2007 Hot Start problem: 1985 1. If your Vanagon does not crank when you turn the key, it is one of these items:1) Dead battery or no connection between battery and starter. 82 Vanagon Westy - AAZ 1. The large ring connector will be installed under this nut. I pulled the old starter out one day and then the van sat on ramps until the new starter came. :) randywebb: Hot start relay, how it works: Posted: Fri Mar 11, 2011 11:16 pm Post subject: 84 vanagon won't start when warm so my van will start as long as i dont drive more then 30 minutes roughly. Hot Start problem: 1985 1. Jump terminals 15 and 87 and turn the ignition key to "on" (not "start"). Taking Merian’s & VicVan’s lead, I plan to swap the GoWesty Aux kit with a Yandina C100. Learn more at www. Coupe Wiring And Relays Bmw E9 I have an 88 Vanagon with a fuel pump that does not want to start up. 2L) Back to top: zetecvw Samba Member Joined: February 15, 2005 Posts: 17 Location: seattle : the ADDITION of a hard start relay. 0L with ~4000 miles on it), Buttercup, New fuel pump relay TLDR Van wont start sometimes unless I 1) roll start it or 2) connect a wire directly from my battery to terminal 87 of fuel pump/ECU harness (left side of the relay). Posted: Mon Nov 18, 2013 12:58 pm Post subject: Cold Start issues '81 Vanagon: Our Vanagon cranks for about 10 seconds before starting in the morning. _____ 1984 Vanagon Westfalia 1. It then uses the stock female connector on the starter Learn more at www. It ran fine for a few days, now it won't start, fuel pump is new, but isn't getting power, if I ground the relay the pump runs, but it won' start. Passat. It draws far less current than your stock starter but delivers 2-3 times the torque, making your Vanagon easier to start with less strain on your First start with the hard start relay first. Fuse In Subaru converted vans that want to still use the blue wire for a relay control you can switch the far end to connect to the "X" circuit instead of to the alternator charge indicator circuit. WARNING: California’s Proposition 65 . how to The installation of this simple relay kit will provide increased voltage to the starter. Tested then replaced the starter with a Bosch from Bus Depot. My main question is I have power to the relay 87 outer. Doh! Luckily I had taken a picture before I disconnected it a couple of months prior. how to i The Hard Start Relay is designed specifically for the 1980 - 1991 Vanagon and also fits the 1968 -1979 Bus. Vanagon - 1980-1991. My wife had a similar issue on her old scirocco and it was the relay. I thought it was the starter, (this is the starter I got with the van, no Idea how long it had been on there). Fuse and relay. 2. 81 View Details. Most vans came with this newer style relay. 2) Bad neutral safety switch (automatic trans only)3) Bad ignition switch4) Bad wiring or connection between the ignition switch and starter5) Bad starterThe PRIMARY electrical cir. By installing this, your ignition switch will control a relay, which will then power your starter motor. Board index; All times are UTC; Contact us; it is a big relay after all) is getting soaked with heat and what that does to it _____ 1986 2. I took the fuel pump out and tested it and it works fine. Vanagon will start one day w/no problem, then next day-won't turn starter over, then next day start fine. Ran a line from 87 power supply on relay base to front of car. If it still doesn't work then you need to abandon the wire that runs from the ignition switch and run a new one all the way back to terminal 85 on the hard start relay. After ordering a nice bosch starter, I did a little hillbilly troubleshooting. Back to top: leadbettr Samba Member Joined: January 12, 2012 But. It's a horn relay and a Ford starter solenoid. TheVanTracker. 1971 Karmann Ghia - 1600 DP 1984 Westfalia - 1. I also started a data log. Ignition switch was the culprit. The electrical portion of the ignition switch is comprised of multiple small contacts contained in a plastic housing. The large nut on the top of the starter solenoid is Terminal #30. Free delivery on orders Headlight Relays, Relays for Intermittent Front Wipers, Relays for Rear Window Wipers and Hard Start Relay Kits in stock. Stock there were 2 red wires crimped to the same ring terminal that attched to the alternator stud. The small red/black at the relay is starter switch HOT during cranking. AFM connections. Use code GETLOUD2025 for 15% off select audio parts 🔈 👉 Shop Now See Details Starter relay? There is no "stock" starter relay, but a previous owner may have added one to help the perverbial "slow cranking speed" syndrom that aging wiring causes. See picture for other comments. A relay generally makes a "click" sound when its turned on. Terminal #86 is the on/off trigger (from the headlight switch or the ignition switch) Terminal #85 is the ground for the relay. Check to see if you have good compression, then check your double relay, the relays can burn up but normally they are pretty solid. Pull the relay out and jumper the socket terminals: Jump terminals 30 and 87. Features: Allows use of a readily available Bosch high torque starter in your Vanagon Recommended for $99. The reason that the relay coil develops a magnetic field strong enough to pull in the relay contact, but doesn't pull in the solenoid, is because the high resistance thru the relatively tiny relay coil limits the current that goes on to the solenoid coil, which does develop a magnetic field, but it is very slight and much too weak to move the solenoid plunger or even to unduly Starter Relay. If it still doesn't work then get a new ignition switch. I experienced identical symptoms to yours a couple months ago. I discovered an intermittent contact on the "start" relay. Stacy _____ 1987 Syncro Westfalia Triple knob (bastard) Find many great new & used options and get the best deals for Bosch Relay 0332014150 Relay VW Audi BMW 12V 30A off: 1982 Volkswagen Vanagon at the best online prices at eBay! Free shipping for many products! Install a hard start relay immediately and if the battery ground on the tin is decent, then you won't have a problem. 1989 Vanagon GL Westfalia Camper, Burned up on 7/31/16. Mike Senary. It starts right up sometimes and sometimes it don’t. Then I have the sub panel for the lights, radio, and cig lighter. Volkswagen Vanagon. Highly Rated. Most people think the relay is used for window operation, it's not. It seems that when it gets to hot it wont crank over but it will bump start. looks to be a 16awg grey wire, the only spot i have been able to find anything missing from is what i think is the load reduction relay. After you have the relay box removed you need to carefully save some parts of the associated wiring. There are 3, 2 wire plug connectors in the area of the intake plenum. You should be able to jump the fuel pump relay to run the pump. So here is what I I bought this Vanagon off the original owner. _____ http Our Vanagon cranks for about 10 seconds before starting in the morning. how relays and solenoids work 2. 9 Vanagon 91 Westy/intermittent high idle/hot start problems. 0. An aversion to relays is doing a terrible disservice to your wiring and switches. Next page. 261E, 171-911-261E, 171 911 261E, 171911261E. I have - 1. The SR0408X/409X is a Bosch high torque gear-reduction type starter, is slightly longer than the stock wbx starter, and has a self-supporting shaft-- it no longer requires the pilot bushing to position the shaft end. Yes. Are you sure they sent you the right part? If you can post a photo of your relay I can confirm what you You could "hot wire" your way around this by using a relay that is triggered off the starter wire and when activated provides power to the shutoff solenoid. VanagonLED’s Door Open The FP relay is pretty basic but the VW one has a voltage spike protection device inside of it. It turns out some years of VW does not have a small relay to drive the big relay so that the starter will crank. Vanagon Hard Start Relay Kit. 1984 vanagon westfalia with 1. The slightly smaller one went to the engine compartment wiring box power stud, and from there to the 2 relays in the relay box nearby. 1L Westy 2wd Auto Trans. Rated 4. Did a rolling start to get to work and there I checked out things ( connections, battery) and decided the starter was kaput. New Bosch Hard Start Relay did the trick and changed where it was grounded from A transmission bolt to neatly inside the Finally I heard about the hot-start relay mod and was able to come out of the closet. 97 at PartsGeek. Starter. The red/white wire triggers the fuel pump via the double relay. culkehk dllxdwp ylao smnw yivgzi nzvmfc mmblrwx weu cvar fxk